Big Bore Cylinder and Piston Kit
Big Bore Cylinder and Piston Kit The Only complete bolt on Big Bore 750cc Cylinder and piston kit ever made for the XS650 Yamaha Modified limited production European Race Engine
Cylinder Block has enlarged fins for improved cooling.
The New Cylinder Block has longer fins matching the Head Fin Length. |
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Kit Includes:
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Fitted with our XS Performance Camshaft, Dellorto Carbs, a free flowing Exhaust and Iridium spark plugs will result in about 65 Rear wheel Horsepower or more and 50 foot pounds of Torque.
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81mm. Forged Big Bore Piston Kit
XS Performance 1st. oversize (81mm.) Forged Big Bore Piston Kit.
Piston includes ring set for 1 piston, piston pin(1) and pin clips(2).
Forged Piston features:
1. - Valve pockets cut for large valves.
2. - Mos2 treated piston skirts.
3. - Oil channel for enhanced wrist pin oiling.
4. - 20mm. piston pins that are internally tapered to ends for weight reduction.
5. - Lightweight 9:1 piston assembly weight of approx. 340 Grams.
Fits to - 1974-84 447 type engines with Big Bore (750cc.) cylinders.
Piston includes ring set for 1 piston, piston pin(1) and pin clips(2).
Forged Piston features:
1. - Valve pockets cut for large valves.
2. - Mos2 treated piston skirts.
3. - Oil channel for enhanced wrist pin oiling.
4. - 20mm. piston pins that are internally tapered to ends for weight reduction.
5. - Lightweight 9:1 piston assembly weight of approx. 340 Grams.
Fits to - 1974-84 447 type engines with Big Bore (750cc.) cylinders.
81mm. Piston Ring Set
Replacement piston Ring Set to fit XS Performance 81mm. Pistons (XS#05-0753)
Set = Rings for one 81mm. (1st. over) piston.
Set = Rings for one 81mm. (1st. over) piston.
80 mm. Piston Ring Set
Replacement piston Ring Set to fit XS Performance 80mm. Pistons.
Set = Rings for one 750cc. XS Performance 80mm. (Standard size) Piston.
Set = Rings for one 750cc. XS Performance 80mm. (Standard size) Piston.
Piston Pin for Forged Big Bore Piston
Piston Pin for our XS Performance forged Big Bore 750cc Pistons.
20mm. piston pin is internally tapered to ends to reduce weight.
Fits: 1974-84 447/533 XS Performance 80-81mm. Forged pistons.
20mm. piston pin is internally tapered to ends to reduce weight.
Fits: 1974-84 447/533 XS Performance 80-81mm. Forged pistons.
Piston Pin Clips
Piston Pin Clips (Pr.) to fit our Big Bore (750cc) forged pistons and Big Bore Kits.
20mm. size for 447/533 (1974-84) type engines only.
20mm. size for 447/533 (1974-84) type engines only.
Big Bore Headgasket
Big Bore Headgasket (750cc. - 82mm.). Superior Quality by Athena.
Fits: Our XS Performance #05-0750 Big Bore Kits for 1974-84 447 type engines.
Fits: Our XS Performance #05-0750 Big Bore Kits for 1974-84 447 type engines.
Big Bore Cylinder Base Gasket
Premium Base Gasket for Big Bore 750cc cylinders (85mm. OD sleeve size).
Stock type stud holes (dowel pins are used).
Fits: Our #05-0750 Big Bore Kit.
Chemically treated gasket material makes improved seal.
Note: No gasket cement to be used on this material.
Stock type stud holes (dowel pins are used).
Fits: Our #05-0750 Big Bore Kit.
Chemically treated gasket material makes improved seal.
Note: No gasket cement to be used on this material.
Big Bore Head Gasket
Big Bore (87mm.) Headgasket for extra large cylinders (approx. 860cc.) No dowel
pins are used on these special large cylinders. 1972-84 type pattern. 10mm. stud
holes. Special high quality gasket material.
pins are used on these special large cylinders. 1972-84 type pattern. 10mm. stud
holes. Special high quality gasket material.
Big Bore Cylinder Base Gasket
Base Gasket for Big Bore (860cc) cylinders (91mm. OD sleeve size).
No dowel pins are used on these special large cylinders. 10mm. stud holes.
Fits: XS/TX's 1970-84 Special chemically treated gasket material makes
improved seal. (no gasket cement to be used on this material).
No dowel pins are used on these special large cylinders. 10mm. stud holes.
Fits: XS/TX's 1970-84 Special chemically treated gasket material makes
improved seal. (no gasket cement to be used on this material).
Performance (stock bore) Cylinder Base Gasket
Base Gasket for Stock Bore (650cc) cylinders. Stock type stud holes
(dowel pins are used). Fits: XS/TX's 1972-84 Special chemically
treated gasket material makes improved seal. (no gasket cement to be
used on this material).
(dowel pins are used). Fits: XS/TX's 1972-84 Special chemically
treated gasket material makes improved seal. (no gasket cement to be
used on this material).
Note: Stock cylinder bore size is usually about 75mm. Stock Piston size is around
74.945mm. and the standard size piston has .945 marked on its top (the "74." is
always dropped). Standard original piston size varies slightly so the piston may
also be marked .965 or otherwise. Standard bore clearance is 0.0020-0.0022 in.
(0.050-0.055mm.) Oversize pistons are marked in mm. A 1st. over piston is
marked 0.25 which is equivalent to 10 thousandths of an inch. 2nd OS is marked
0.50 etc. Top and 2nd. Ring End Gap (measured in cylinder) should be a minimum
of 0.008" and Oil rings should have a minimum gap of 0.012"
74.945mm. and the standard size piston has .945 marked on its top (the "74." is
always dropped). Standard original piston size varies slightly so the piston may
also be marked .965 or otherwise. Standard bore clearance is 0.0020-0.0022 in.
(0.050-0.055mm.) Oversize pistons are marked in mm. A 1st. over piston is
marked 0.25 which is equivalent to 10 thousandths of an inch. 2nd OS is marked
0.50 etc. Top and 2nd. Ring End Gap (measured in cylinder) should be a minimum
of 0.008" and Oil rings should have a minimum gap of 0.012"
Piston - Stock/Standard Size
Piston - Stock/Standard Size + piston pin & clips - Fits: 650's 1974-84
OEM Ref.# 447-11635-01-96 Quality made in Japan on all new tooling.
If you want to replace or go back to the stock 650cc piston, this is what you need.
OEM Ref.# 447-11635-01-96 Quality made in Japan on all new tooling.
If you want to replace or go back to the stock 650cc piston, this is what you need.
Piston Ring Set - Stock/Standard Size
Piston Ring Set - Stock/Standard Size (for 1 piston) Fits: TX/XS650's 74-84
(447 & 533 type engines - 1974-84). OEM Ref.# 447-11610-00-00
Quality Made in Japan on all new tooling.
Note: 447 type Rings interchange with European 533 Rings but pistons do not.
447 rings do not interchange with original 256 rings used on 1970-73 models.
If you want to go back to a stock 650cc piston, this is the ring set you will need.
If you want to replace rings on an original stock size piston this is what you need.
(447 & 533 type engines - 1974-84). OEM Ref.# 447-11610-00-00
Quality Made in Japan on all new tooling.
Note: 447 type Rings interchange with European 533 Rings but pistons do not.
447 rings do not interchange with original 256 rings used on 1970-73 models.
If you want to go back to a stock 650cc piston, this is the ring set you will need.
If you want to replace rings on an original stock size piston this is what you need.
Stock 650cc. Cylinder Sleeve
Stock 650cc Cylinder Sleeve. Replaces damaged or worn out original sleeve so
engine can go back to stock piston size (approx. 74.94MM. or 2.95" ) or any of
it's oversizes. ID, OD, length and thickness dimensions are the same as
original.
Fits: All 1970-84 stock cylinder blocks.
Note: After installation of sleeve into your cylinder, sleeve must be sized
(bored/honed) to accept the pistons you are using. This operation should be
performed by a competent professional machine shop.
engine can go back to stock piston size (approx. 74.94MM. or 2.95" ) or any of
it's oversizes. ID, OD, length and thickness dimensions are the same as
original.
Fits: All 1970-84 stock cylinder blocks.
Note: After installation of sleeve into your cylinder, sleeve must be sized
(bored/honed) to accept the pistons you are using. This operation should be
performed by a competent professional machine shop.
Piston 1st. Oversize
Piston 1st. Oversize (0.25mm.) + piston pin & clips - Fits: 650's 1974-84
OEM Ref.# 447-11635-01 Quality made in Japan on all new tooling.
OEM Ref.# 447-11635-01 Quality made in Japan on all new tooling.
Piston Ring Set - 1st. Oversize
Piston Ring Set - 1st. Oversize - 0.25mm. (for 1 piston) Fits: TX/XS650's 74-84
(447 & 533 type engines - 1974-84). OEM Ref.# 447-11636-01 Quality Made in
Japan on all new tooling.
Note: 447 type rings interchange with European 533 rings but pistons do not.
447 rings do not interchange with original 256 rings used on 1970-73 models.
(447 & 533 type engines - 1974-84). OEM Ref.# 447-11636-01 Quality Made in
Japan on all new tooling.
Note: 447 type rings interchange with European 533 rings but pistons do not.
447 rings do not interchange with original 256 rings used on 1970-73 models.
Piston 2nd. Oversize
Piston 2nd. Oversize (0.50mm.) + piston pin & clips - Fits: 650's 1974-84
OEM Ref.# 447-11636-01 Quality made in Japan on all new tooling.
OEM Ref.# 447-11636-01 Quality made in Japan on all new tooling.
Piston Ring Set - 2nd. Oversize
Piston Ring Set - 2nd. Oversize - 0.50mm. (for 1 piston) Fits: TX/XS650's 74-84
(447 & 533 type engines - 1974-84). OEM Ref.# 447-11610-20 Quality
Made in Japan on all new tooling.
Note: 447 type rings interchange with European 533 rings but pistons do not.
447 rings do not interchange with original 256 rings used on 1970-73 models.
(447 & 533 type engines - 1974-84). OEM Ref.# 447-11610-20 Quality
Made in Japan on all new tooling.
Note: 447 type rings interchange with European 533 rings but pistons do not.
447 rings do not interchange with original 256 rings used on 1970-73 models.
Piston 3rd. Oversize
Piston 3rd. Oversize (0.75mm.) + piston pin & clips - Fits: 650's 1974-84
OEM Ref.# 447-11637-01 Quality made in Japan on all new tooling.
OEM Ref.# 447-11637-01 Quality made in Japan on all new tooling.
Piston Ring Set - 3rd Oversize
Piston Ring Set - 3rd.. Oversize - 0.75mm. (for 1 piston) Fits: TX/XS650's 74-
84 (447 & 533 type engines - 1974-84). OEM Ref.# 447-11610-30 Quality
Made in Japan on all new tooling.
Note: 447 type rings interchange with European 533 rings but pistons do not.
447 rings do not interchange with original 256 rings used on 1970-73 models.
84 (447 & 533 type engines - 1974-84). OEM Ref.# 447-11610-30 Quality
Made in Japan on all new tooling.
Note: 447 type rings interchange with European 533 rings but pistons do not.
447 rings do not interchange with original 256 rings used on 1970-73 models.
650cc Replacement Cylinder and Piston Kit
Big Fin Cylinder Block fitted to Standard size 650cc. original type
pistons. Includes Cylinder Block, fitted Stock type cast pistons,
piston pins, clips, Head and base gasket and matching piston ring sets.
This Kit replaces our 447 cylinder exchange program. Sold outright
only! No core accepted or required.
Kit Fits: 1974-84 447 XS/TX 650 Engines.
Start over at the original stock 650cc. bore size with the improved
cooling and good looks of our Big Fin cylinder.
pistons. Includes Cylinder Block, fitted Stock type cast pistons,
piston pins, clips, Head and base gasket and matching piston ring sets.
This Kit replaces our 447 cylinder exchange program. Sold outright
only! No core accepted or required.
Kit Fits: 1974-84 447 XS/TX 650 Engines.
Start over at the original stock 650cc. bore size with the improved
cooling and good looks of our Big Fin cylinder.
Piston 4th. Oversize
Piston 4th. Oversize (1.00mm.) + piston pin & clips - Fits: 650's 1974-84
OEM Ref.# 447-11638-01 Quality made in Japan on all new tooling.
OEM Ref.# 447-11638-01 Quality made in Japan on all new tooling.
Piston Ring Set - 4th. Oversize
Piston Ring Set - 4th. Oversize - 1.00mm. (for 1 piston) Fits: TX/XS650's 74-84
(447 & 533 type engines - 1974-84). OEM Ref.# 447-11610-40
Quality Made in Japan on all new tooling.
Note: 447 type rings interchange with European 533 rings but pistons do not.
447 rings do not interchange with original 256 rings used on 1970-73 models.
(447 & 533 type engines - 1974-84). OEM Ref.# 447-11610-40
Quality Made in Japan on all new tooling.
Note: 447 type rings interchange with European 533 rings but pistons do not.
447 rings do not interchange with original 256 rings used on 1970-73 models.
Big Bore Oversize Piston Ring Set - 6th. Oversize
Big Bore Oversize Piston Ring Set - 6th. Oversize - 1.50mm. (for 1 piston)
Fits: TX/XS650's 74-84 (447 type engines 1974-84). For use with Big Bore 6th.
over piston as listed above. Quality Made in Japan on all new tooling.
Fits: TX/XS650's 74-84 (447 type engines 1974-84). For use with Big Bore 6th.
over piston as listed above. Quality Made in Japan on all new tooling.
Piston Pin Puller
Piston Pin Puller with adaptors (13,15,16,19mm. OD).
Easily removes XS650 Piston Pins (20 & 22mm. OD) without damage.
Easily removes XS650 Piston Pins (20 & 22mm. OD) without damage.
Piston Pin - (20mm. Dia.)
Piston Pin - (20mm. Dia.) - Fits:1974-84 XS/TX 650's OEM Ref.# 447-11633-00
Made in Japan
Made in Japan
Piston Pin Clips
Piston Pin Clips (Pk./2) for 447 Pistons - Fits: 1974-84 XS/TX 650's -
OEM Ref.# 93450-22027 Made in Japan
OEM Ref.# 93450-22027 Made in Japan
Piston Kit (2nd.oversize - 0.50mm.)
Piston Kit (2nd.oversize - 0.50mm.) for 256 Engines (1970-73 only! ) -
Kit includes: Piston for one cylinder, one Piston Pin (22mm.), 2 Piston Pin
Clips and Rings for one piston - Piston uses high quality 447 type rings and kit
can be used as a set Only. Japanese made superior quality.
Kit includes: Piston for one cylinder, one Piston Pin (22mm.), 2 Piston Pin
Clips and Rings for one piston - Piston uses high quality 447 type rings and kit
can be used as a set Only. Japanese made superior quality.
Piston Kit (3rd.oversize - 0.75mm.)
Piston Kit (3rd.oversize - 0.75mm.) for 256 Engines (1970-73 only! ) -
Kit includes: Piston for one cylinder, one Piston Pin (22mm.), 2 Piston Pin
Clips and Rings for one piston - Piston uses high quality 447 type rings and kit
can be used as a set Only. Japanese made superior quality.
Kit includes: Piston for one cylinder, one Piston Pin (22mm.), 2 Piston Pin
Clips and Rings for one piston - Piston uses high quality 447 type rings and kit
can be used as a set Only. Japanese made superior quality.
Piston Pin - (22mm. Dia.)
Piston Pin - (22mm. Dia.) - To fit 256 type pistons - XS1, XS1B, XS2, TX650
1970-73 Only! OEM Ref.# 256-11633-00 Made in Japan
1970-73 Only! OEM Ref.# 256-11633-00 Made in Japan
Piston Pin Clips
Piston Pin Clips (Pk./2) To fit 256 Pistons - XS1, XS1B, XS2, TX650 1970-73 Only!
OEM Ref.# 256-11634-00 Made in Japan
OEM Ref.# 256-11634-00 Made in Japan
Big Bore Cylinder Sleeve
Cylinder Sleeve for Big Bore (750cc) 80mm. Pistons.
Note: Stock cylinder sleeves must be removed and the
cylinder block Must be bored to accept this larger sleeve
and then the new sleeve must be bored to accept the new
larger big bore pistons.
Note: Stock cylinder sleeves must be removed and the
cylinder block Must be bored to accept this larger sleeve
and then the new sleeve must be bored to accept the new
larger big bore pistons.
Cylinder/Head Dowel Pins
Dowel Pins for cylinder Head or Base - 14mm. OD x 16mm. Long.
Fits: All 650's 1970-84
Fits: All 650's 1970-84
Cylinder Guide Bar Bolt
Chrome Cylinder Guide Bar Bolt (Pk./2) Bolt Passes thru cylinder guide bar nuts
located at Front/center of cylinder casting and secures cam chain guide bar to
cylinder casting (inside cam chain tunnel). Fits: All 650's 1970-84
located at Front/center of cylinder casting and secures cam chain guide bar to
cylinder casting (inside cam chain tunnel). Fits: All 650's 1970-84
Cylinder Guide Bar Nut
Chrome Cylinder Guide Bar Nut (Pk./2) Fits: into Front/center of cylinder casting.
Fits: All 650's 1970-84.
Fits: All 650's 1970-84.